Products

Wire cut EDM

User Friendly CNC control system

  • Useful functions are added to simplify the positioning preparation before machining.
  • Simplify user interface, but edit hot key zone for easy operation.
  • Movable 3D animation allows user to inspect the cutting process through different angle.
  • Various compensation functions are design to improve the quality of the product.
  • Various ways of data transmitting including using Ethernet, USB port and RS232.

Wi-200S

Submerge Type
  • Maximum Workpiece Size (LxWxH)

    550x470x115 / 150 mm

  • Wire Diameter Range

    Ø 0.1~0.3 mm

  • Work Table Size

    450x400 mm

  • Max. Taper Angle (°)Workpiece Thickness

    ±10° (60 mm)

  • Maximum Workpiece Weight

    300 kgs

  • Maximum Axes Load

    6 kgs

  • Drive & Servo

    5 axes AC Servo

  • Conductivity

    Automatic

  • Simulations Axis

    X / Y / U / V (4 axes)

  • Water Tank Capacity

    450 L

  • X/Y Axus Travel

    210 / 200 mm

  • Net Weight

    1700 kgs

  • Z Axis Travel

    155 mm

  • Dimension (LxWxH)

    1800x1900x1850

  • U/V Axis Travel

    30/30 mm

Wi-430S

Submerge Type
  • Maximum Workpiece Size (LxWxH)

    700x540x295 mm

  • Wire Diameter Range

    Ø 0.1~0.3 mm

  • Work Table Size

    640x500 mm

  • Max. Taper Angle (°)Workpiece Thickness

    ±22.5 (100 mm)

  • Maximum Workpiece Weight

    500 kgs

  • Maximum Axes Load

    10 kgs

  • Drive & Servo

    5 axes AC Servo

  • Conductivity

    Automatic

  • Simulations Axis

    X / Y / U / V (4 axes)

  • Water Tank Capacity

    570 L

  • X/Y Axus Travel

    400/ 300 mm

  • Net Weight

    2100 kgs

  • Z Axis Travel

    300 mm

  • Dimension (LxWxH)

    3100x2200x2150

  • U/V Axis Travel

    100/100 mm

Wi-530S

Submerge Type
  • Maximum Workpiece Size (LxWxH)

    870x540x295 mm

  • Wire Diameter Range

    Ø 0.1~0.3 mm

  • Work Table Size

    740x500 mm

  • Max. Taper Angle (°)Workpiece Thickness

    ±22.5 (100 mm)

  • Maximum Workpiece Weight

    700 kgs

  • Maximum Axes Load

    10 kgs

  • Drive & Servo

    5 axes AC Servo

  • Conductivity

    Automatic

  • Simulations Axis

    X / Y / U / V (4 axes)

  • Water Tank Capacity

    570 L

  • X/Y Axus Travel

    500/ 300 mm

  • Net Weight

    2450 kgs

  • Z Axis Travel

    300 mm

  • Dimension (LxWxH)

    3250x2200x2150

  • U/V Axis Travel

    100/100 mm

Wi-640S

Submerge Type
  • Maximum Workpiece Size (LxWxH)

    1000x720x345 mm

  • Wire Diameter Range

    Ø 0.1~0.3 mm

  • Work Table Size

    870x680 mm

  • Max. Taper Angle (°)Workpiece Thickness

    ±22.5 (100 mm)

  • Maximum Workpiece Weight

    1000 kgs

  • Maximum Axes Load

    10 kgs

  • Drive & Servo

    5 axes AC Servo

  • Conductivity

    Automatic

  • Simulations Axis

    X / Y / U / V (4 axes)

  • Water Tank Capacity

    940 L

  • X/Y Axus Travel

    600/ 450 mm

  • Net Weight

    3500 kgs

  • Z Axis Travel

    350 mm

  • Dimension (LxWxH)

    3550x2650x2300

  • U/V Axis Travel

    100/100 mm

Wi-1065S

Submerge Type
  • Maximum Workpiece Size (LxWxH)

    1550x1050x515 mm

  • Wire Diameter Range

    Ø 0.15~0.3 mm

  • Work Table Size

    1345x680 mm

  • Max. Taper Angle (°)Workpiece Thickness

    ±22.5 (100 mm)

  • Maximum Workpiece Weight

    1000 kgs

  • Maximum Axes Load

    16 kgs

  • Drive & Servo

    5 axes AC Servo

  • Conductivity

    Automatic

  • Simulations Axis

    X / Y / U / V (4 axes)

  • Water Tank Capacity

    2400 L

  • X/Y Axus Travel

    1000/ 600 mm

  • Net Weight

    8000 kgs

  • Z Axis Travel

    520 mm

  • Dimension (LxWxH)

    4200x4350x3250

  • U/V Axis Travel

    160/160 mm

Wi-30E

Flushing Type
  • Maximum Workpiece Size (LxWxH)

    760x520x295 mm

  • Wire Diameter Range

    Ø 0.1~0.3 mm

  • Work Table Size

    640x500 mm

  • Max. Taper Angle (°)Workpiece Thickness

    ±22.5 (100 mm)

  • Maximum Workpiece Weight

    500 kgs

  • Maximum Axes Load

    10 kgs

  • Drive & Servo

    5 axes AC Servo

  • Conductivity

    Automatic

  • Simulations Axis

    X / Y / U / V (4 axes)

  • Water Tank Capacity

    270 L

  • X/Y Axus Travel

    400 / 300 mm

  • Net Weight

    1950 kgs

  • Z Axis Travel

    300 mm

  • Dimension (LxWxH)

    2300x2200x2150

  • U/V Axis Travel

    100/100 mm

Wi-50E

Flushing Type
  • Maximum Workpiece Size (LxWxH)

    870x520x295 mm

  • Wire Diameter Range

    Ø 0.1~0.3 mm

  • Work Table Size

    740x500 mm

  • Max. Taper Angle (°)Workpiece Thickness

    ±22.5 (100 mm)

  • Maximum Workpiece Weight

    700 kgs

  • Maximum Axes Load

    10 kgs

  • Drive & Servo

    5 axes AC Servo

  • Conductivity

    Automatic

  • Simulations Axis

    X / Y / U / V (4 axes)

  • Water Tank Capacity

    270 L

  • X/Y Axus Travel

    500 / 300 mm

  • Net Weight

    2300 kgs

  • Z Axis Travel

    300 mm

  • Dimension (LxWxH)

    2600x2200x2150

  • U/V Axis Travel

    100/100 mm

Wi-60E

Flushing Type
  • Maximum Workpiece Size (LxWxH)

    1100x650x340 mm

  • Wire Diameter Range

    Ø 0.1~0.3 mm

  • Work Table Size

    870x680 mm

  • Max. Taper Angle (°)Workpiece Thickness

    ±22.5 (100 mm)

  • Maximum Workpiece Weight

    1000 kgs

  • Maximum Axes Load

    10 kgs

  • Drive & Servo

    5 axes AC Servo

  • Conductivity

    Automatic

  • Simulations Axis

    X / Y / U / V (4 axes)

  • Water Tank Capacity

    300 L

  • X/Y Axus Travel

    600 / 450 mm

  • Net Weight

    3400 kgs

  • Z Axis Travel

    350 mm

  • Dimension (LxWxH)

    3000x2650x2250

  • U/V Axis Travel

    100/100 mm

Wi-70E

Flushing Type
  • Maximum Workpiece Size (LxWxH)

    1170x680x295 mm

  • Wire Diameter Range

    Ø 0.15~0.3 mm

  • Work Table Size

    970x730 mm

  • Max. Taper Angle (°)Workpiece Thickness

    ±22.5 (100 mm)

  • Maximum Workpiece Weight

    1000 kgs

  • Maximum Axes Load

    10 kgs

  • Drive & Servo

    5 axes AC Servo

  • Conductivity

    Automatic

  • Simulations Axis

    X / Y / U / V (4 axes)

  • Water Tank Capacity

    360 L

  • X/Y Axus Travel

    750 / 500 mm

  • Net Weight

    4000 kgs

  • Z Axis Travel

    300 mm

  • Dimension (LxWxH)

    3200x2700x2250

  • U/V Axis Travel

    100/100 mm

Wi-90E

Flushing Type
  • Maximum Workpiece Size (LxWxH)

    1380x760x295 mm

  • Wire Diameter Range

    Ø 0.15~0.3 mm

  • Work Table Size

    1120x730 mm

  • Max. Taper Angle (°)Workpiece Thickness

    ±22.5 (100 mm)

  • Maximum Workpiece Weight

    1300 kgs

  • Maximum Axes Load

    10 kgs

  • Drive & Servo

    5 axes AC Servo

  • Conductivity

    Automatic

  • Simulations Axis

    X / Y / U / V (4 axes)

  • Water Tank Capacity

    360 L

  • X/Y Axus Travel

    900 / 500 mm

  • Net Weight

    5200 kgs

  • Z Axis Travel

    300 mm

  • Dimension (LxWxH)

    3600x2900x2300

  • U/V Axis Travel

    100/100 mm

Unique features circular, corner & vertical control functions

Compensation for circular, corner & consumption of wire

For raising the accuracy, the user may active the compensation of circular, corner & wire consumption by adjusting the compensation value (D-value) accordingly without further addition of G code.

G code function

In addition the standard G code functions that JSedm’s wire cute EDM controller has we have added new G code functions as follows :

G9

Upper & lower various abnormality type interpolation value,
program - G01, auxiliary value -G02

G10

Upper & lower various abnormality type interpolation value,
program - G01, auxiliary value -G03

Five Type Corner Auxiliary Wire Function

Compared to other CNC wire Cut EDM machines the JSEDM Wire cut adds more auxiliary value functions.

0

An Intersection Point

1

<90° Tangent Line

2

<90° Circular Line

3

Tangent Line

4

Circular Line

Tungsten Carbide

AC power means zero voltage on the work piece and therefore no electrolytic degradation and increased mold longevity. This is especially important for machining ultra hard alloys like tungsten and sintered materials (no binder depietion).

 

This is especially important for machining ultra hard alloys like tungsten and sintered materials (no binder depietion).

DC power supply

AC power supply

AC and DC Power Comparison

AC cutting prevents electrolytic corrosion and results in high definition cuts.In die cutting protects against rust and corrosion very well,and greatly reduces damaged layers compared to DC cuts.This futher prevents reduced hardness at the discharge/cut surface,and improve the life of the die.

DC power supply machining

Non-electrolysis (AC) machining

High Rigidity Structure

The machine structure is designed & analyzed with CAE system, & simulation is carried out for all axis actions in the structure. The machine body design is the rigidity T type structure, to reduce work table loading & thermal deformation effects maintaining the precision of the machine.

Work table loading

500kg

Machine design analysis & error compensation
Work table loading & speed change
Work table loading (kg) Max. work table transformation (m)
1 100 0.832e-7
2 300 2.91e-7
3 500 4.16e-7
4 1000 8.32e-7

Max. work table loading transformation is designd at 0.42µm

Max defomation
postion

Circuit function verification result :
(Diameter : 50 mm, Speed : 400 mm/min)

Controller offset function OFF

Radius : 24.9977 mmCircularity error : 0.0456

Controller offset function ON

Radius : 24.9991 mmCircularity error : 0.0171 mm

High Rigidity Structure

AFunctional U,V Axis & High Rigidity Spindle
  • U,V,Z axis strategically placed on the upper column enhances rigidity and ensures stable and high precision.
Wire-Receiving System
  • The wire-receiving system uses Japanese brand Panasonic AC Servo motor (AWT system),magnet power clutch,retrieve wire motor and catchwire system. It can adjust for small vibrations,preventing the wire action from becoming unstable.
  • The wire-sending system uses a wire tension permanent generator control system that keeps the tension of the stable.
BFunctional U,V Axis & High Rigidity Spindle
  • We use high accurate linear guide ways and couple with our patented linear and block design.
  • For the X,Y axis we use a spacious and strong machine structure design.
Auto Wire-Threading System(A.W.T)
  • Our design for the Automatic Wire Threading system uses the electric current to melt the wire down.
  • Our standard Wire Cut EDM can thread with Ø0.15mm brass wire easily.

Outstanding Control System

User friendly design, intelligent interaction design, high tech installation.

Input system

Keyborard, mouse, touchscreen, USB, NET

Discharge mode

Normal / fine / super fine (212 groups)

LCD display

15 inch LCD touchscreen

Scale magnification

1.0 ~ 1000.0 times

Operate system

Windows XP embedded

Pattern rotation

0° ~ 360°

Control system

32 bit dual CPU control system

Wire diameter compensation

±0.999 mm

Storage unit

4 GB CF card

Graphic simulation

3D drawing

Control axes

5 axes (X/Y/Z/U/V)

Subprogram resting levels

20

Min. command unit

0.0001 mm

Discharge power

AC power

Max. command valus

±9999.9999mm/999.9999 inch

Open voltage

4 steps (80/90/110/130V)

Command unit

0.0001 mm/inch

On time

24 steps (50ns/step)

Position command format

Increment, absolute

Off time

43 steps (8 ~ 50 μs)

Max. wire speed

300 mm/sec

Best surface roughs

Ra 0.3μm (Ra 0.18μm / optional)

Feed rate

Rapid travels : 400 mm/min
Manual feed : 1,100,400,800 mm/min
Dry run feed : 0 ~ 400 mm/min

File manger & preview

S-Code (AI)

Maintenance information

Generator of the temperature control

Controller Function
  • 95 Servo Feed(Fuzzy)
  • Dry Run
  • G94 Manual Feed
  • AI S Code
  • Taper B Code: G5, G6, G7, G8, G9, G10
  • Al Corner Mode
  • Taper B Code: G01(Acceptable)
  • Al Curve ModeCorner Compensation:G502, G503
  • Arc Compensation:G500, G501
  • Fly Cut
  • Corner Compensation:G502, G503
  • Start Point Return
  • Wire Consumption Compensation: G504, G505
  • Diagnostic Function
  • Hold Point Return
  • Auto Corner Rounding (G48, 49, 60, 61, 62)
  • Single Block
  • Interference Cheking (3 Blocks)
  • Background Editing
  • Interference Excluding (3 Blocks)
  • Optional Stop(M01)
  • Protection Function Whine Crashing
  • Trace Hold Point
  • Trace Start Point
  • USB Storage
  • Protection Of Servo Lag
  • Retrace Function
  • Manual Date Input(MDI)
  • Machining Record
  • Protected By Active Limit Switch
  • Metric / British System Switch
  • Cutting Path Display(3D)
  • Automatic Position
  • Slit Position
  • Home Position Retur
  • Chinese / English Display Switch
  • Automatic Vertical Alignment
  • Edge Position
  • Parallel Compensation
  • Z Axis Limit Setting
  • Maintenance Information
  • Round Center Position
  • Built-In CPU(DSP)
  • Hole Center Position
  • Pitch Error Compensation
  • 100 Groups of Coordinate Record
  • Side Center Position
  • Polarity Gauge
  • Right Angle Compensation
  • Control 6 Axis
Standard Accessories

Automatic Vertical Alignment Jig

1 set

Clamping

1 set

Ion Exchange Resin (5L)

1 pc

Power Feed Contact

2 pcs

Wire Guide (Ø0.25 mm)

1 set

Tool Box

1 set

Filter

2 pcs

Brass Wire (Ø0.25 mm)

1 roll

Optional Accessories

Wire Guide (Ø0.1 ~ 0.3 mm)

Parallel Bar (for setting work piece)

Wire Tension Meter

CAD / CAM Software

Auto Wire Cutting System

Wire Speed Meter

3R (erowa) Clamping Tools

PCD Professional Electric Circuit

Water Resistance Meter

22.5° Degree of Water Nozzle Set

Water Chiller

Power Regulator

A.W.T. (Auto Wire Threading) System

X,Y Axes Linear Scale note : Wi-1065SA & Wi-640S with X,Y Liner Scale (Standard Accessory)

Installation Requirements

Input voltage

AC 220/380V  3 Ph / 50HZ / 60HZ

Temperature control

20±1°C

Power Consumption

15KVA (without water chiller)

Humidity Control

75% RH

Environment

To insulate noise, electric wave & easy maintenance access

Vibration

Under 0.6 mm/ S2

Ground

Machine has to be ground to avoid abnormal inference voltage & stabilize machining condition ground of vale > 10Ω

High precision mold machining

Aerospace technology, IC electronics & medical high technology applications.
High precision chip socket

Application Range

Semiconductor Chip

Work piece Material

SKD11

Brass Wire Diameter

Ø 0.10 mm

Thickness

10 mm

Surface Roughness

Ra 0.22 µm

High precision machining process result

Special sixth Axis / Rotation

Application Range

Special medical apparatus

Work piece Material

SKD11

Brass Wire Diameter

Ø 0.20 mm

Thickness

30 mm

Surface Roughness

Ra 0.33 µm

Graphite Electrode

Application Range

E.D.M process

Work piece Material

Graphite

Brass Wire Diameter

Ø 0.15 mm

Thickness

30 mm

Surface Roughness

Ra 0.50 µm

Wide Taper Angle

Application Range

High precision machine parts

Work piece Material

SKD11

Brass Wire Diameter

Ø 0.25 mm

Thickness

20 mm

Surface Roughness

Ra 0.50 µm

PCD

Process Result
Ourselves - Developed

PCD Micro Wire Professional Electric Ciruit

Due to the domestic shortage of machines capable of cutting PCD material we have developed our own PCB micro wire (Ø0.05 ~ 0.10 mm) professional electrical circuit to meet industry requirements.

The applications for PCD cutting tools are extensive, especially in the high technology industry sector

Photoelectric energy industry, Precision machinery, Autonotive, Motorcycle, Optics, 3C industry, IC components

Machined products

Alloy wheels, Piston production, optical glass for mold production, LCD glass cutting, Cell phone shell CD lines, Assembly & die attachments, PCB base boards edge trimming.

A. PCD professional electric circuit

B. Standard electric circuit

Our wire cut EDM with standard electric circuit compared to our machine with PCD prodessional electric circuit situation at the 200 multiple condition.

Maple leaf of Irregular geometry

Application Range

E.D.M. electrode

Work piece Material

SKD11

Brass Wire Diameter

Ø 0.25 mm

Thickness

60 mm

Surface Roughness

Ra 0.42 µm

High Accuracy Gear Wheel Combination Process

Application Range

Precision machinery/car/motorcycle components

Work piece Material

SKD11

Brass Wire Diameter

Ø 0.25 mm

Thickness

60 mm

Surface Roughness

Ra 0.37 µm

Fan Type With Biggest Taper Angle Process

Application Range

Injection mold process

Work piece Material

SKD11

Brass Wire Diameter

Ø 0.25 mm

Thickness

70 mm

Surface Roughness

Ra 0.47 µm