Products

Abrasive Flow Machine

Environmental and work-friendly polishing solutions

  • No waste gas, no dust, maintain the cleanliness of the working environment and the health of the operator.
  • Customized solutions to reduce processing hours and improve work efficiency.
  • Modular fixture design improves product quality and reduces human error.
  • The machine is easy to operate, reduces operation steps, and can effectively reduce the demand for technical personnel.

JS-250

  • Height / Open

    2800 mm

  • Height / Closed

    2300 mm

  • Worktable Height

    1200 mm

  • Depth

    1250 mm

  • Weight

    2200 kg

  • Power Unit Dimension (mm)

    1000 x 730 x 520

  • Tank Capacity

    250 L

  • Pump Flow Rate

    38 liter/min

  • Weight

    500 kgs

  • Motor

    15 P

  • Media Cylinder Diameter

    10 inch / 254 mm

  • Media Extrusion Pressure

    2.5-8 Mpa

  • Media Minimum Volume

    10 inch / 18 liter

  • Program Controller

    PLC

  • Control Panel

    Touch screen

  • Voltage

    220V / 380V / 3PH

JS-200

  • Height / Open

    2800 mm

  • Height / Closed

    2300 mm

  • Worktable Height

    1200 mm

  • Depth

    1250 mm

  • Weight

    2200 kg

  • Power Unit Dimension (mm)

    1000 x 730 x 520

  • Tank Capacity

    200 L

  • Pump Flow Rate

    38 liter/min

  • Weight

    500 kgs

  • Motor

    10 P

  • Media Cylinder Diameter

    8 inch / 200 mm

  • Media Extrusion Pressure

    2.5-8 Mpa

  • Media Minimum Volume

    8 inch / 12 liter

  • Program Controller

    PLC

  • Control Panel

    Touch screen

  • Voltage

    220V / 380V / 3PH

JS-150

  • Height / Open

    2420 mm

  • Height / Closed

    2130 mm

  • Worktable Height

    1100 mm

  • Depth

    1300 mm

  • Weight

    1400 kg

  • Power Unit Dimension (mm)

    710 x 580 x 860

  • Tank Capacity

    140 L

  • Pump Flow Rate

    18 liter/min

  • Weight

    340 kgs

  • Motor

    5 P

  • Media Cylinder Diameter

    6 inch / 150 mm

  • Media Extrusion Pressure

    2.5-8 Mpa

  • Media Minimum Volume

    6 inch / 5 liter

  • Program Controller

    PLC

  • Control Panel

    Touch screen

  • Voltage

    220V / 380V / 3PH

JS-100

  • Height / Open

    2420 mm

  • Height / Closed

    2130 mm

  • Worktable Height

    1100 mm

  • Depth

    1300 mm

  • Weight

    1250 kg

  • Power Unit Dimension (mm)

    630 x 520 x 650

  • Tank Capacity

    65 L

  • Pump Flow Rate

    10 liter/min

  • Weight

    155 kgs

  • Motor

    3 P

  • Media Cylinder Diameter

    4 inch / 100 mm

  • Media Extrusion Pressure

    2.5-8 Mpa

  • Media Minimum Volume

    4 inch / 3 liter

  • Program Controller

    PLC

  • Control Panel

    Touch screen

  • Voltage

    220V / 380V / 3PH

JS-080

  • Height / Open

    2150 mm

  • Height / Closed

    1950 mm

  • Worktable Height

    1000 mm

  • Depth

    900 mm

  • Weight

    800 kg

  • Power Unit Dimension (mm)

    650 x 400 x 700

  • Tank Capacity

    45 L

  • Pump Flow Rate

    9 liter/min

  • Weight

    75 kgs

  • Motor

    2 P

  • Media Cylinder Diameter

    3.15 inch / 80 mm

  • Media Extrusion Pressure

    2.5-8 Mpa

  • Media Minimum Volume

    3.15 inch / 2.5 liter

  • Program Controller

    PLC

  • Control Panel

    Touch screen

  • Voltage

    220V / 380V / 3PH

Principle of fluid polishing machine (1)

Place the workpiece in the jig and put it into the polishing machine.

The polishing machine exerts pressure on the mold material to make the abrasive flow and polish.

Surface roughness will vary depending on the size of the abrasive particles. Small particles can be used for fine grinding, while large particles can be used for rough cutting.

Principle of fluid polishing machine (2)

The mold material flows up and down along the designed flow channel, prompting the abrasive particles to cut/polish the surface.

Surface roughness will vary depending on the size of the abrasive particles. Small particles can be used for fine grinding, while large particles can be used for rough cutting.

Service process

Silicon carbide abrasive

Compared to old abrasives

  • Increased polishing/grinding ability: It can reduce the polishing/grinding time by more than 1/3.
  • Increased heat resistance: It can withstand long-term uninterrupted processing and still maintain its functionality.
  • The abrasive is more elastic: For different shapes, it can achieve the effect of polishing and deburring more effectively.
  • Non-stick: After processing, the abrasive is not easy to stick to the workpiece, which shortens the cleaning time and makes cleaning more convenient.

Constant evolution

Newly developed abrasives-imported in 2023
Old Abrasives - Before 2023

Abrasive Features

  • Elasticity provides better cutting ability for different shapes.
  • Stable abrasive, high heat resistance, not easy to deteriorate and oxidize. (See "Temperature vs. Abrasive Weight Table")
  • Abrasives do not contain water and are incompatible with water, so they will not cause workpieces to rust.
  • Brief before and after polishing (see "Before and after polishing")
Before and after polishing
Table of temperature and abrasive weight

Jig design and 3D fluid analysis

  • Understanding customer polishing needs.
  • Detailed drawing discussion and research, and drafting of polishing strategies.
  • Design the fixture, and use software analysis to achieve the optimal solution for the fixture to the workpiece.

Constant evolution

Polished - rough surface
After polishing - fine surface

Multiple grinding

Example 1: Cylinder Surface Polishing >>>

Customer needs:
The workpiece will produce black spots after heat treatment, and it is hoped that fluid polishing can be used to remove the oxide film on the surface.

Jiansheng Solution:
Assist customers in the design of mold fixtures, polishing in a closed environment and the design of "one mold with multiple grinding" to achieve dust-free and quantitative workpiece processing.

Customized preparation of abrasives

Example 2: Small cylindrical inner hole >>>

Customer needs:
Due to the small inner hole of the part, the personnel polishing time is relatively long.
It is desirable to improve polishing efficiency in other ways.

Jiansheng Solution:
Assist customers in designing mold fixtures and matching "abrasive fluid characteristics" to achieve rapid and quantitative processing methods.

Replaces traditional manual polishing

Example 3: Robot arm gear >>>

Customer needs:
When the sharp burrs caused by gear machining are polished manually, it is time-consuming and it is difficult to completely remove the gap. It is desirable to improve the process using a fluid polisher.

Jiansheng Solution:
With the shape of the workpiece, assist customers to design mold fixtures to "replace traditional manual polishing". And analyze the flow path and flow, so as to completely remove the stubborn burrs in the gap, and at the same time improve the quality of the customer's workpiece.