Products
Abrasive Flow Machine
Environmental and work-friendly polishing solutions
- No waste gas, no dust, maintain the cleanliness of the working environment and the health of the operator.
- Customized solutions to reduce processing hours and improve work efficiency.
- Modular fixture design improves product quality and reduces human error.
- The machine is easy to operate, reduces operation steps, and can effectively reduce the demand for technical personnel.
JS-250
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Height / Open
2800 mm
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Height / Closed
2300 mm
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Worktable Height
1200 mm
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Depth
1250 mm
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Weight
2200 kg
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Power Unit Dimension (mm)
1000 x 730 x 520
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Tank Capacity
250 L
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Pump Flow Rate
38 liter/min
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Weight
500 kgs
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Motor
15 P
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Media Cylinder Diameter
10 inch / 254 mm
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Media Extrusion Pressure
2.5-8 Mpa
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Media Minimum Volume
10 inch / 18 liter
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Program Controller
PLC
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Control Panel
Touch screen
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Voltage
220V / 380V / 3PH
JS-200
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Height / Open
2800 mm
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Height / Closed
2300 mm
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Worktable Height
1200 mm
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Depth
1250 mm
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Weight
2200 kg
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Power Unit Dimension (mm)
1000 x 730 x 520
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Tank Capacity
200 L
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Pump Flow Rate
38 liter/min
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Weight
500 kgs
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Motor
10 P
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Media Cylinder Diameter
8 inch / 200 mm
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Media Extrusion Pressure
2.5-8 Mpa
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Media Minimum Volume
8 inch / 12 liter
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Program Controller
PLC
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Control Panel
Touch screen
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Voltage
220V / 380V / 3PH
JS-150
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Height / Open
2420 mm
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Height / Closed
2130 mm
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Worktable Height
1100 mm
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Depth
1300 mm
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Weight
1400 kg
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Power Unit Dimension (mm)
710 x 580 x 860
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Tank Capacity
140 L
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Pump Flow Rate
18 liter/min
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Weight
340 kgs
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Motor
5 P
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Media Cylinder Diameter
6 inch / 150 mm
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Media Extrusion Pressure
2.5-8 Mpa
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Media Minimum Volume
6 inch / 5 liter
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Program Controller
PLC
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Control Panel
Touch screen
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Voltage
220V / 380V / 3PH
JS-100
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Height / Open
2420 mm
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Height / Closed
2130 mm
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Worktable Height
1100 mm
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Depth
1300 mm
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Weight
1250 kg
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Power Unit Dimension (mm)
630 x 520 x 650
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Tank Capacity
65 L
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Pump Flow Rate
10 liter/min
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Weight
155 kgs
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Motor
3 P
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Media Cylinder Diameter
4 inch / 100 mm
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Media Extrusion Pressure
2.5-8 Mpa
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Media Minimum Volume
4 inch / 3 liter
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Program Controller
PLC
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Control Panel
Touch screen
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Voltage
220V / 380V / 3PH
JS-080
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Height / Open
2150 mm
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Height / Closed
1950 mm
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Worktable Height
1000 mm
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Depth
900 mm
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Weight
800 kg
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Power Unit Dimension (mm)
650 x 400 x 700
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Tank Capacity
45 L
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Pump Flow Rate
9 liter/min
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Weight
75 kgs
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Motor
2 P
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Media Cylinder Diameter
3.15 inch / 80 mm
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Media Extrusion Pressure
2.5-8 Mpa
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Media Minimum Volume
3.15 inch / 2.5 liter
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Program Controller
PLC
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Control Panel
Touch screen
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Voltage
220V / 380V / 3PH
Principle of fluid polishing machine (1)
Place the workpiece in the jig and put it into the polishing machine.
The polishing machine exerts pressure on the mold material to make the abrasive flow and polish.
Surface roughness will vary depending on the size of the abrasive particles. Small particles can be used for fine grinding, while large particles can be used for rough cutting.
Principle of fluid polishing machine (2)
The mold material flows up and down along the designed flow channel, prompting the abrasive particles to cut/polish the surface.
Surface roughness will vary depending on the size of the abrasive particles. Small particles can be used for fine grinding, while large particles can be used for rough cutting.
Service process
Silicon carbide abrasive
Compared to old abrasives
- Increased polishing/grinding ability: It can reduce the polishing/grinding time by more than 1/3.
- Increased heat resistance: It can withstand long-term uninterrupted processing and still maintain its functionality.
- The abrasive is more elastic: For different shapes, it can achieve the effect of polishing and deburring more effectively.
- Non-stick: After processing, the abrasive is not easy to stick to the workpiece, which shortens the cleaning time and makes cleaning more convenient.
Constant evolution
Newly developed abrasives-imported in 2023
Old Abrasives - Before 2023
Abrasive Features
- Elasticity provides better cutting ability for different shapes.
- Stable abrasive, high heat resistance, not easy to deteriorate and oxidize. (See "Temperature vs. Abrasive Weight Table")
- Abrasives do not contain water and are incompatible with water, so they will not cause workpieces to rust.
- Brief before and after polishing (see "Before and after polishing")
Before and after polishing
Table of temperature and abrasive weight
Jig design and 3D fluid analysis
- Understanding customer polishing needs.
- Detailed drawing discussion and research, and drafting of polishing strategies.
- Design the fixture, and use software analysis to achieve the optimal solution for the fixture to the workpiece.
Constant evolution
Polished - rough surface
After polishing - fine surface
Multiple grinding
Example 1: Cylinder Surface Polishing >>>
Customer needs:
The workpiece will produce black spots after heat treatment, and it is hoped that fluid polishing can be used to remove the oxide film on the surface.
Jiansheng Solution:
Assist customers in the design of mold fixtures, polishing in a closed environment and the design of "one mold with multiple grinding" to achieve dust-free and quantitative workpiece processing.
Customized preparation of abrasives
Example 2: Small cylindrical inner hole >>>
Customer needs:
Due to the small inner hole of the part, the personnel polishing time is relatively long.
It is desirable to improve polishing efficiency in other ways.
Jiansheng Solution:
Assist customers in designing mold fixtures and matching "abrasive fluid characteristics" to achieve rapid and quantitative processing methods.
Replaces traditional manual polishing
Example 3: Robot arm gear >>>
Customer needs:
When the sharp burrs caused by gear machining are polished manually, it is time-consuming and it is difficult to completely remove the gap. It is desirable to improve the process using a fluid polisher.
Jiansheng Solution:
With the shape of the workpiece, assist customers to design mold fixtures to "replace traditional manual polishing". And analyze the flow path and flow, so as to completely remove the stubborn burrs in the gap, and at the same time improve the quality of the customer's workpiece.