Here are detailed information, features and specifications about Wire Cut EDM, Wire EDM. We provide a wide range of Wire Cut EDM, Wire EDM at competitive price and high quality. Please check for more details.Listing of Wire Cut EDM, Wire EDM online. We offer a wide range of Wire Cut EDM, Wire EDM at competitive price and best quality. Please check for more details.
A. Electric Components and Parts 1. JSEDM electronic components 90% imports from Europe (Germany, Swiss etc.), the Panasonic driver and servo motor imports from Japan for 5 axes automatic control.
2. Our water system uses the lowest noise submerged pump to supply powerful stream. The water stream controls with inverter automatically. The filters mounted outside of water for easy replacement.
3. JSEDM W/C uses C1 grade of ball screw and P grade of linear guide way made in Germany.
B. Superior Function: a. AC power 1. JSEDM wire cut has AC power supply. The cutting speed can reach 200mm2/min. The speed can compete with Japanese machine. The mold life of Ac power supply is 5 times than DC power.
2. It provides a dramatic rust suppression effect for work piece.
b. Sharper Corner, the machine provides sharper corner cutting function for high precise requirement.
c. Usage log, provide a summary of all consumable usage and allows for easy tracking and scheduling of maintenance.
d. With six references coordination, you can change to work the urgent job with new reference coordination, and easy back to original job with original coordination.
e. Machining time log, run time tracking provides a history and good reference point for calculating future machining time.
QUALITY FIRST
JSEDM WIRE CUT combines proven quality, reliability and performance
with superior control. This unit offers easy of use and convenience for the operator.
Functional U, V Axis Design U, V axis strategically placed on the upper column enhances rigidity and insures stable and high precision taper cutting.
Rigid And Symmetrical Machine Base
A.All major machine components made from properly aged and annealed high quality Meehanite cast iron for superior rigidity and longevity.
B.Computer aided design generates a well balanced frame insures less deflection from loading and proper even wear over time.
Precision Drives And Guide Way System A.Precision ballscrews of C1 type and linear motion guide ways on X/Y/Z/U/V Axis.
B.Direct drive AC servo motors on the ballscrews help eliminates backlash and allow for more accurate positioning.
C.Machines are laser calibrated for accuracy of positioning and repeatability.
User Friendly Industrial CNC Controller a.PC-Base design, and the industrial CNC control PCB allows for programming while machining. b.Standard can cycles are intuitive yet powerful makes programming a breeze. c.Start point return, Reference point return, Trace function, and Retrace function allows for quick, easy setups and resetting after a wire break.
Easy Data Input Via Control Panel With the 3.5" inches floppy disc, NET, and RS-232C port, the system could received the CAD/CAM data easily.
High Efficiency Fluid Supply System Triplicity pumps powered by a high pressure, Inverter drive, submerged motor insures a quiet and efficient system that can deliver a powerful jet stream for optimum flushing. Top of the line filtration system and ion exchange resin treatment system assure water purity. Non-submerged filters make for easy and convenient change over and also last longer.
Slide Type Work Table The moveable stainless steel work table of ㄇ type , easily adjust to accommodate all types of work piece, the processing not to have the dead angle, suits the size work piece, also cleanly is easy to be easy to maintain.
Auto Threading Wire System (A.T.W. System) JSEDM's design the auto threading wire system, uses the electric current to melt the line way, reduces generally cuts the line with the cutting tool to create the threading effect rate difference the question.
SUPER CONTROLLER
User-friendly control interface The main control interface with 4 different functions of the coordinates on the screen, and with 6 kinds recordation of coordinate (G54~G59 ) that the operator can set 6 kind of different reference points with the different color to distinguish.
Graphic simulated cutting path display A.Graphic simulation of cutting path can be displayed in 2D or 3D type, and the 3D type, and the 3D type could rotation the graphic without change the operation model, and the operation is more convenient.
B.Allows for simulation of new program while machining.
C.Zoom in feature allows for proper magnification viewing.
Symbolic graphic display eases
learning curve Symbolic representation with concise working allow
operators to master the operation of the control
quickly, and thus less prone errors.
Auto threading wire system The automatic threading wire system merit prefers to depend on the different copper wire material quality hypothesis threading speed, and the copper wire preheating, cuts the line time, traduces the threading defeat rate, promotion automation processing efficiency.
The S code system In constructs the many kinds or work pieces material quality, the different thickness processing parameter, may depend on the user demand to search for the suitable processing parameter.
Cut log The processing personal history can demonstrate the past has processed the record, provides the user to count the work piece process period.
Maintenance information Provides a summary of all consumable usage and allows for easy tracking and scheduling of maintenance.
Full screen editing The Conversational control with the files name input design and full screen edit, this function with the BACK EDIT, STRING EDIT, and DELETE LINE etc function that for edit NC program is more convenient.
Fly cut function The FLY cut function can process merit prefers to depend on the electric discharge parameter which the hypothesis partition revision lead wire cuts, needs to revise the processing formula, then may automatically complete the lead wire to cut.
NC program and photo graph preview function The operator can find the cutting graph of NC program by the PREVIEW function without simulation function to find it.
High-Quality / High-Performance
Corner Cutting Compare
Corner cutting
Conventional cutting
The corner cutting function can obtain sharp corner during rough machining.
Tungsten Carbide
DC power supply
AC power supply
The AC power supply means the average voltage on work piece will be zero and thus will not have electrolytic degradation of the work piece . ( i.e. will insure longevity of molds )
This is especially important in machining of ultra hard alloy (like Tungsten Carbide) and sintered materials (no binder depletion)
AC And DC Power Compare
DC power supply
machining
Non-electrolysis
(AC) machining
AC cutting can prevent electrolytic corrosion, enabling high-definition cutting. In die cutting, AC cutting has excellent rust and corrosion protection effects, greatly reducing damaged layers in comparison with DC cutting. This prevents decreases in hardness of the discharge-cut surface, greatly improving the life of the die.
APPLICATION EXAMPLE
Material
SKD-11
Thickness
50 mm
Working Time
4.5~5 hr
Surface roughness
Ra:2.0 µm
Material
SKD-11
Thickness
30 mm
Working Time
4.5~5 hr
Surface roughness
Ra:1.2 µm
Material
SKD-11
Thickness
60 mm
Working Time
3~4 hr
Surface roughness
Ra:0.9 µm
Material
SKD-11
Thickness
30 mm
Working Time
3~4 hr
Surface roughness
Ra:1.0 µm
Material
SKD-11
Thickness
100 mm
Working Time
10~12 hr
Surface roughness
Ra:1.4 µm
Material
SKD-11
Thickness
30 mm
Working Time
4~5 hr
Surface roughness
Ra:0.5 µm
Material
stainless
Thickness
60 mm
Working Time
12~14 hr
Surface roughness
Ra:0.45 µm
W-B430 Series
W-B530 Sreies
W-B640 Series
Standard Accessories
Wire guide (0.25 mm)
Filters
Remote comtroller
Automatic vertical
alignment jig
Optional Accessories
Wire tension meter
Wire speed meter
Water resistance meter
Clamping system
22.5° Degree of
water nozzle
Power regulator
Water chiller
Specifications
MODEL ITEM
W-B430 / W-B430S
W-B530 / W-B530S
W-B640 / W-B640S
Machining Method
Flushing/Submerge
Flushing/Submerge
Flushing/Submerge
Work tank size (Linner) / Flushing
980 x 715 x 515 mm
950 x 725 x 525 mm
1150 x 970 x 555 mm
Work tank size (Linner) / Submerge
740 x 720 x 480 mm
950 x 725 x 525 mm
1000 x 922 x 575 mm
Max. Work piece size
(DxWxH) / Flushing
790 x 520 x 300 mm
940 x 525 x 300 mm
1040 x 775 x 350 mm
Max. Work piece size
(DxWxH) / Submerge
660 x 525 x 300 mm
870 x 525 x 300 mm
920 x 725 x 350 mm
Max. Work piece weight
500 kg
80 kg
1000 kg
Worktable size W(D)xD(W)
641 (110) x 503 (119)
mm
793 (131) x 507 (123)
mm
974 (127) x 680 (143 )
mm
Distance from work table to ground
943 mm
989 mm
982 mm
X, Y Axis travel
400 x 300 mm
500 x 300 mm
600 x 450 mm
Z Axis travel
300 mm
350 mm
U, V Axis travel
100 x 100 mm
Drive motor
(X. Y. Z . U. V. W)
6 Axes AC servo motor (W-Axis is optional)
Max. Work table moving speed
800 mm/min.
Wire diameter
Ø 0.1 - 0.3mm
A. T. W. Wire diameter
Ø 0.1 - 0.3 mm (Optional)
Wire tension
200 ~ 2400 gf
Max. cutting speed
(Wire dia. Ø0.25mm)
180 mm2/min
Wire feeding speed
0-15 m/min
Best surface roughens
Ra 0.21μm / 20 mm
Max. Taper angle
±15°(±22.5° Optional)
Max. Wire bobbin weight
6 kg
Machine weight
2000 kg
3200 kg
3500 kg
Filtering Method
Paper
Capacity of water tank
350L / 570L
350L / 940L
350L / 940L
Ion exchange resin treatment filter
5L / 10L
Conductivity
Automatic
Water temperature control
Automatic (Optional)
Circuit Type
Power MOS Transistor
On Time
18 Steps (0.05~0.9μ sec)
Off Time
43 Steps (8~50μ sec)
Max. Machining current
25A
No load voltage
96V / 125 V
Power
AC Power
STANDARD ACCESSORIES
OPTIONAL ACCESSORIES
1.Automatic vertical alignment jig
1 set
1.Ø0.1-Ø0.33 mm Wire gude
2.Wire guide (Ø 0.25 mm)
1 set
2.CAD/CAM software
3.Brass wire (Ø 0.25 mm)
1 set
3.3R Clamping system
4.Water system (Excluding water cooler)
1 set
4.Water chiller
5.Remote controller
1 set
5.Power regulator
6.Tool box
1 set
8.Water resistance meter
7.Filters
1 set
7.Wire tension meter
8.Ion exchange resin
1 set
8.Wire speed meter
9.22.5° Degree of water nozzle set
10.A. T. W. system
Continuing Improvement Will Allow The Maker To Modify The Design Or Specification Without Notice
Installation requirements
Input Voltage
AC Local Voltage ±10 % 3 phases 50 / 60 Hz ±1Hz
Power Consumption
15 KVA (Without Water Chiller ) / 18 KVA (With Water Chiller )
Temperature Rage: 5~25 °C
Environment
High Precision Machining: Temperature 20± 1 °C Dust Free / 20±1°C
Humidity: Under 75% RH
Vibration Under 0.6 mm / S2
Ground
Machine Has To Be Ground To Avoid Abnormal Inference Voltage And Stabilize Working Condition
Operation Location Protection
To Insulate Form Noise, Electric Wave And Easy Maintenance Access
JSEDM W/C Advantage 
