Submerge-Type Wire Cut EDM XYZ Travel 500 / 300 / 300 | Leading Manufacturer of Complete Electrical Discharge Machine Solutions

The Wi-530S and Wi-430S submerged wire-cut EDM machines are structurally similar, but the Wi-530S offers enhancements in some key specifications, such as travel range, load capacity, and table size. This means that the Wi-530S has a broader processing range and can handle larger and more complex workpieces. Additionally, both machines use the same components, such as C2-grade screws and SP-grade linear guides from PMI, as well as drive controllers and servo motors made by Delta Electronics. The selection of these components ensures consistency in precision, stability, and durability between the two machines. JSEDM has over 40 years of experience in manufacturing Electric Discharge Machines (EDM), specializing in Wire Cut, CNC, and ZNC EDM machines. Our machines are certified by CE, UL, and ISO, and we offer customized solutions to meet the specific needs of various industries. With cutting-edge technology and efficient service, JSEDM remains a top player in the global market.

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Submerge-Type Slow Feeding Wire Cut EDM | JSEDM: Trusted Electric Discharge Machine (EDM) Manufacturer with 40+ Years of Expertise

The independent design of the three-body structure allows for spacious machine usage, better maintenance, and convenient replacement of consumables. | Providing the most complete Electrical Discharge Machine products and solutions with innovative ideas and professional attitude.

Submerge-Type Wire Cut EDM XYZ Travel 500 / 300 / 300 - The independent design of the three-body structure allows for spacious machine usage, better maintenance, and convenient replacement of consumables.
  • Submerge-Type Wire Cut EDM XYZ Travel 500 / 300 / 300 - The independent design of the three-body structure allows for spacious machine usage, better maintenance, and convenient replacement of consumables.
  • The 15-inch touch-screen UI interface, paired with a mouse and keyboard, makes operation even easier.
  • The working platform uses stainless steel heat treatment (420) and features a fully supported design at all points of the platform to overcome issues of heavy load and thermal deformation. This ensures no dead angles during machining, making it suitable for both large and small workpieces.
  • The surface accuracy of the workbench must be controlled within 0.01 mm per 200 mm at any position.

Submerge-Type Wire Cut EDM XYZ Travel 500 / 300 / 300

Wi-530S

Submerge-Type Slow Feeding Wire Cut EDM

The Wi-530S and Wi-430S submerged wire-cut EDM machines are structurally similar, but the Wi-530S offers enhancements in some key specifications, such as travel range, load capacity, and table size. This means that the Wi-530S has a broader processing range and can handle larger and more complex workpieces.

Additionally, both machines use the same components, such as C2-grade screws and SP-grade linear guides from PMI, as well as drive controllers and servo motors made by Delta Electronics. The selection of these components ensures consistency in precision, stability, and durability between the two machines.

Machine Introduction

The Wi-530S has a maximum workpiece placement size of 870 x 540 x 295mm and a maximum load capacity of 700kgs, making it suitable for handling larger metal parts or molds.
Additionally, it offers an X-axis travel of 500mm, a Y-axis travel of 300mm, a Z-axis travel of 300mm, a U-axis travel of 100mm, and a V-axis travel of 100mm.
In practical applications, the Wi-530S has a larger processing range and capability compared to the Wi-430S, enabling it to handle larger and more complex workpieces.
Depending on the size of the customer's molds and workpieces, as well as the required processing range, the Wi-530S is more capable of processing the following four types of industry applications:

  • Mold Manufacturing: This machine has significant potential in mold manufacturing. It can produce complex-shaped molds, such as plastic molds and metal molds. Due to its high precision and multi-axis movement features, it can create high-quality molds.
  • Tooling: In industrial design and manufacturing, various tools are needed for testing and inspection. This machine can produce precise tools to support product development and production.
  • Automotive Parts Manufacturing: Automotive parts typically have complex shapes and require high precision. This machine can be used to manufacture automotive engine components, suspension system parts, and more.
  • Aerospace Parts: The aerospace industry demands high precision and durability for its parts. This machine can produce parts that meet aerospace standards, such as engine components and fuselage parts.

High-Rigidity Structure:
High-rigidity cast structure for Wire Cut EDM.
  • The machine body utilizes CAE (Computer-Aided Engineering) to simulate structural deformation of each axis during actual operation. Therefore, we use a high-rigidity T-shaped machine body structure to reduce load and thermal deformation issues, ensuring permanent mechanical accuracy.
  • Casting was made from Meehanite cast iron, stress-relieved through heat treatment, it features a high-rigidity, symmetrically balanced design to reduce load and thermal deformation.
  • The overall transmission structure employs a high-power AC (400W) servo motor, paired with Taiwan's PMI ballscrew and linear guides, this combination greatly reduces rotational errors. And with the adjustment of pitch compensation and backlash compensation in the control system, it ensures the precision of the machine's movement.
High-Precision Drive Shaft System:
High-precision drive shaft system for Wire Cut EDM.

The drive shaft uses highly precise "double nut" ball screws to achieve high rigidity, smooth operation, and minimal lead error. It is equipped with a high-torque, high-response AC (400W) servo motor, with an optional Fagor high-resolution optical scale for full closed-loop control. The optical scales are installed as close to the ball screws as possible, ensuring each axis maintains high precision, long life, and excellent stability.

Self-developed Wire Delivery System:
Wire delivery mechanism and system for Wire Cut EDM.
  • The special structural design, combine with high-hardness ceramic pully, results in less wear and longer lifespan.
  • With Japanese Panasonic AC servo motors, magnetic powder clutches, wire collection motors, and wire clamping mechanisms, the system can accurately make adjustment for instability caused by wire vibrations, ensuring stable wire delivery and low failure rates.
  • The wire delivery system uses advanced constant tension motors for copper wire, it assures tension stability at all times and prevent copper wire entanglement caused by sudden breaks during normal operation.
  • The wire delivery section utilizes a conduit-style collection structure. During threading, high-pressure fluid flow guides the copper wire to complete the threading process quickly within 3-5 seconds. Additionally, the use of high-quality ceramic wheel mechanisms ensures minimal wear over long-term use, eliminating the need for additional parts. Even ∅0.1mm copper wire can pass through easily without tangling.

Controller Performance and Features

● Right-angle Compensation: This function compensates the right-angle and parallelism of the XY and UV planes of the wire cutting machine. After compensation, the machine's right-angle accuracy can reach within ±1.5μm/300mm.
● Five Types of Corner Assist Lines: Contains additional corner assist line functions compared to other wire cutting machines:
0 - Intersection point
1 - <90 degrees (tangent) => Additional function
2 - <90 degrees (arc) => Additional function
3 - Tangent => Additional function
4 - Arc => Additional function
● Fuzzy G95 Control: Achieves more than 95% of manual operation speed, or even better.
● 212 Sets of Ultra-fine Machining Parameters: Provide 212 sets of ultra-fine machining parameters that can be adjusted according to different cutting needs.
● 10 Sets of Arc Deceleration Machining Parameters: Automatically switches machining parameters according to the arc radius set by the user.
● 10 Sets of Corner Deceleration Machining Parameters: Automatically switches machining parameters according to the corner angle set by the user.
● Ethernet Access Interface: Provides an Ethernet interface for accessing large amounts of machining data.
● 100 Sets of Coordinate System Records (Including G54 ~ G59): Traditional wire cutting systems only provide 6 sets of coordinate records (G54 ~ G59). JSEDM Wire Cutting System offers up to 100 sets of coordinate system records, which can be used for positioning movements.
● Dynamic 3D Graphical Display: Simulates graphics in 3D and allows zooming, regional enlargement, and rotation for detailed viewing.
● Touch Operation Interface: Uses a 15-inch high-resolution industrial-grade touch screen with an intuitive interface, significantly reducing operator learning time.
● Simple Operation Interface: Compared to the traditional DOS multi-layer operation menu, the Wire Cutting System simplifies the operation interface significantly and adds a hotkey area to centralize commonly used function keys, effectively reducing learning time and operation difficulty.
● Simplified Calibration Steps: Most functions only require 2-3 steps to start the calibration process, this simplifies the operation flow and shortening calibration time.
● Maintenance Information: Records six types of maintenance information, timely reminding the operator to replace consumables. The maintenance information includes: 1. Copper wire usage length, 2. Waste wire bucket usage time, 3. Water tank filter usage time, 4. Electron feeder usage time, 5. Ion exchange resin usage time, 6. Workbench usage time.
● POS Function: When this function is activated during machining, it automatically speeds up the machine when the workpiece is not in its path and resumes the machining speed once it touches the workpiece and cutting starts. This function greatly reduces machining time.

Product Specification

Technical Spec.
Machine TypeSubmergeDrivetrain5 axis AC servo system
Mechanical StructureThree-Body IndependentSimulations AxisXYUV (4 Axis)
Max. Workpiece Size
L x W x H (mm)
870 x 540 x 295mmWire Diameter RangeΦ 0.10 ~ 0.3mm
Max. Workpiece Weight700kgsMax. Taper Angle± 22.5° (Thickness 100mm)
X Axis Travel (Right-Left)500mmMax. Axis Load6kgs
Y Axis Travel (Front-Back)300mmConductivityAutomatic
Z Axis Travel300mmWater Tank Capacity570L
U Axis Travel100mmDimension (W x D x H)3250 x 2200 x 2150mm
V Axis Travel100mm
Gallery

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Submerge-Type Wire Cut EDM XYZ Travel 500 / 300 / 300 | Innovative Wire Cut, CNC, and ZNC EDM Solutions for Precision Industries

Jiann Sheng Machinery & Electric Industrial Co., LTD. (JSEDM), founded in 1982, has over 25 years of expertise in manufacturing Electric Discharge Machines (EDM). Specializing in Submerge-Type Wire Cut EDM XYZ Travel 500 / 300 / 300, Wire Cut, CNC, and ZNC EDM, we offer a wide range of machine sizes and customizable solutions to meet diverse industry needs. JSEDM is certified by CE, UL, and ISO, ensuring the highest quality standards. Our machines feature user-friendly control systems, designed for precision and efficiency, while minimizing maintenance costs.

In addition to our extensive product range and certifications, JSEDM prides itself on cutting-edge innovation and customer-centric solutions. Our advanced manufacturing facilities utilize state-of-the-art technology to deliver high-performance EDM machines tailored to industries such as automotive, aerospace, medical devices, and precision engineering. With a strong emphasis on sustainability, JSEDM incorporates energy-efficient designs and environmentally friendly practices into our production processes.

JSEDM has provided Electric Discharge Machine (EDM) solutions for precision manufacturing for over 25 years, combining innovative engineering with advanced machining techniques. Designed for industries requiring high precision and efficiency, their EDM machines deliver premium quality, customizable solutions, and widespread industry recognition in the manufacturing sector.