This compact wire EDM solution is ideal for manufacturers seeking an efficient and reliable machine for small-part machining, precision mold components, and delicate metal applications. The two-in-one design based on technological aesthetics enhances convenience for users or agents during installation.

Machine Introduction

Wi-200S is the smallest submerged-type Wire-Cut EDM machine developed by JSEDM and is also one of the most compact wire-cut machines available on the market. The maximum machining stroke is 210 × 200 × 155 mm, making it particularly suitable for small precision parts and micro-machining applications.
For applications requiring taper cutting on both upper and lower profiles, the machine can achieve ±22.5° large-angle taper cutting with a 70 mm workpiece height, providing highly flexible precision machining capability.
The core design concept of the Wi-200S is to manufacture high-precision components with lower machining cost, making it especially suitable for small precision parts and high value-added products. Below are three application examples:

• The first example is Precision Jewelry Mold Machining, In jewelry pendant mold manufacturing, molds often feature small holes, multiple cavities, and high-precision corner radii requirements. Since these molds are relatively small in size, the Wi-200S combined with an automatic wire threading system can achieve high-precision and automated machining while reducing production cost, making it ideal for jewelry molds and precision micro-mold manufacturing.
• The second example is Precision Mechanical Watch Gear Machining. In the mechanical watch industry, precision gears are extremely small and require very high machining accuracy. These components typically require 0.1 mm diameter wire electrodes for cutting, with strict requirements on gear tip sharpness, root radius, and burr-free finishing. Even a small deviation may affect the timekeeping accuracy of the watch. The Wi-200S provides stable and high-precision micro-machining capability, making it well suited for precision gears and miniature mechanical components.
• The third example is Aluminum Extrusion Die Machining,Aluminum extrusion products are widely used in semiconductor equipment, automation systems, and the construction industry. These dies are usually small in size but require strict surface roughness control and uniform surface finishing. The Wi-200S can stably machine aluminum extrusion dies, ensuring consistent product appearance and machining quality.

In addition to machining tool steel and mold steel, the Wi-200S can also be applied to various materials through different machining techniques, including copper, brass, aluminum, as well as difficult-to-machine materials such as tungsten carbide and polycrystalline diamond (PCD).

High-Rigidity Structure:

• The machine body utilizes CAE (Computer-Aided Engineering) to simulate structural deformation of each axis during actual operation. Therefore, we use a high-rigidity T-shaped machine body structure to reduce load and thermal deformation issues, ensuring permanent mechanical accuracy.
• Casting was made from Meehanite cast iron, stress-relieved through heat treatment, it features a high-rigidity, symmetrically balanced design to reduce load and thermal deformation.
• The overall transmission structure employs a high-power AC (400W) servo motor, paired with Taiwan's PMI ballscrew and linear guides, this combination greatly reduces rotational errors. And with the adjustment of pitch compensation and backlash compensation in the control system, it ensures the precision of the machine's movement.

High-Precision Drive Shaft System:

The drive shaft uses highly precise "double nut" ball screws to achieve high rigidity, smooth operation, and minimal lead error. It is equipped with a high-torque, high-response AC (400W) servo motor, with an optional Fagor high-resolution optical scale for full closed-loop control. The optical scales are installed as close to the ball screws as possible, ensuring each axis maintains high precision, long life, and excellent stability.

Self-developed Wire Delivery System:

• The special structural design, combine with high-hardness ceramic pully, results in less wear and longer lifespan.
• With Japanese Panasonic AC servo motors, magnetic powder clutches, wire collection motors, and wire clamping mechanisms, the system can accurately make adjustment for instability caused by wire vibrations, ensuring stable wire delivery and low failure rates.
• The wire delivery system uses advanced constant tension motors for copper wire, it assures tension stability at all times and prevent copper wire entanglement caused by sudden breaks during normal operation.
• The wire delivery section utilizes a conduit-style collection structure. During threading, high-pressure fluid flow guides the copper wire to complete the threading process quickly within 3-5 seconds. Additionally, the use of high-quality ceramic wheel mechanisms ensures minimal wear over long-term use, eliminating the need for additional parts. Even ∅0.1mm copper wire can pass through easily without tangling.

Controller Performance and Features

● Right-angle Compensation: This function compensates the right-angle and parallelism of the XY and UV planes of the wire cutting machine. After compensation, the machine's right-angle accuracy can reach within ±1.5μm/300mm.
● Five Types of Corner Assist Lines: Contains additional corner assist line functions compared to other wire cutting machines:
0 - Intersection point
1 - <90 degrees (tangent) => Additional function
2 - <90 degrees (arc) => Additional function
3 - Tangent => Additional function
4 - Arc => Additional function
● Fuzzy G95 Control: Achieves more than 95% of manual operation speed, or even better.
● 212 Sets of Ultra-fine Machining Parameters: Provide 212 sets of ultra-fine machining parameters that can be adjusted according to different cutting needs.
● 10 Sets of Arc Deceleration Machining Parameters: Automatically switches machining parameters according to the arc radius set by the user.
● 10 Sets of Corner Deceleration Machining Parameters: Automatically switches machining parameters according to the corner angle set by the user.
● Ethernet Access Interface: Provides an Ethernet interface for accessing large amounts of machining data.
● 100 Sets of Coordinate System Records (Including G54 ~ G59): Traditional wire cutting systems only provide 6 sets of coordinate records (G54 ~ G59). JSEDM Wire Cutting System offers up to 100 sets of coordinate system records, which can be used for positioning movements.
● Dynamic 3D Graphical Display: Simulates graphics in 3D and allows zooming, regional enlargement, and rotation for detailed viewing.
● Touch Operation Interface: Uses a 15-inch high-resolution industrial-grade touch screen with an intuitive interface, significantly reducing operator learning time.
● Simple Operation Interface: Compared to the traditional DOS multi-layer operation menu, the Wire Cutting System simplifies the operation interface significantly and adds a hotkey area to centralize commonly used function keys, effectively reducing learning time and operation difficulty.
● Simplified Calibration Steps: Most functions only require 2-3 steps to start the calibration process, this simplifies the operation flow and shortening calibration time.
● Maintenance Information: Records six types of maintenance information, timely reminding the operator to replace consumables. The maintenance information includes: 1. Copper wire usage length, 2. Waste wire bucket usage time, 3. Water tank filter usage time, 4. Electron feeder usage time, 5. Ion exchange resin usage time, 6. Workbench usage time.
● POS Function: When this function is activated during machining, it automatically speeds up the machine when the workpiece is not in its path and resumes the machining speed once it touches the workpiece and cutting starts. This function greatly reduces machining time.

Gallery

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  2.5D image simulation allows customers to easily track the current cutting status, especially in taper cutting and abnormal shape with upper-lower shape difference.

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  Multi-functional calibration interface equipped with graphical explanations, making it easy for users to learn and operate.

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  Time-based maintenance records enable customers to replace consumables at routine time, enhancing machining stability.

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  Time-based maintenance records enable customers to replace consumables at routine time, enhancing machining stability.

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  With machining parameter data sheet, customers can refer to built-in parameters and select suitable machining conditions based on wire diameter, number of machining passes, and material type.

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  Footprint layout, Small-size Wire-Cut EDM machines provide a high-quality and relatively affordable solution for customers with limited space.

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Wire Cut EDM E-Catalog.pdf

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